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EOS Patent Shapes Laser Beams To Reduce Metal Cracks

EOS Patent Shapes Laser Beams To Reduce Metal Cracks

A laser beam with a deliberately abrupt edge may help metal powder bed fusion produce fewer hot cracks.

Surgical Robots: What J&J’s OTTAVA Means for Physical AI and the Future of Medical Procedures

Surgical Robots: What J&J’s OTTAVA Means for Physical AI and the Future of Medical Procedures

Charles R. Goulding and Preeti Sulibhavi look at OTTAVA’s evolution from surgical robotics to intelligent healthcare automation, and why the 3D printing industry should be watching closely.

Can Pine Cones Make Better 3D Printing Filament?

Can Pine Cones Make Better 3D Printing Filament?

A new study from Romania turns discarded Scots pine cones into PLA filament and finds that the best recipe uses a surprisingly small amount of forest waste.

Creality Reveals SPARKX i8 With Four-Filament QuarTeks Extrusion System

Creality Reveals SPARKX i8 With Four-Filament QuarTeks Extrusion System

Creality has released some details on a very intriguing new desktop 3D printer, the SPARKX i8, a multicolor FFF system.

Lawrence Livermore Patent Uses Z-Pinch For Metal Droplet Printing

Lawrence Livermore Patent Uses Z-Pinch For Metal Droplet Printing

What if a metal printer could use the molten metal itself as both the printing material and the actuator?

Modly Brings Free, Open-Source AI 3D Model Generation to Your Desktop

Design of the Week: Sleep Apnea Mouthguard

Design of the Week: Sleep Apnea Mouthguard

This week’s selection is the Sleep Apnea Mouthguard by OVENTUS and CSIRO.

Model Targets More Reliable FFF Filament Bonding

Model Targets More Reliable FFF Filament Bonding

A research team has proposed an uncertainty aware method to improve the weakest link in FFF: bonding between neighboring layers.

Who’s The Biggest In 3D Printing, August 30, 2026

Who’s The Biggest In 3D Printing, August 30, 2026

Once again we take a look at the valuations of the major 3D printing companies over the past week.

A Bridge Between Cambridges: 3D Printing

A Bridge Between Cambridges: 3D Printing

Charles R. Goulding and Ari Willick examine how Cambridge, Massachusetts, and Cambridge, England, are advancing the future of 3D printing.

Tripo P2.0 Preview Generates 3D Models With Up to 50,000 Triangles

Tripo P2.0 Preview Generates 3D Models With Up to 50,000 Triangles

Tripo AI released Tripo P2.0 Preview, which has a unique method to generate 3D models.

E3D Partners With Bondtech to Develop Abrasive-Resistant INDX Nozzle

E3D Partners With Bondtech to Develop Abrasive-Resistant INDX Nozzle

There’s now another party involved in the INDX hardened nozzle situation: E3D.

Hands On with the SUNLU FilaDC i10 Filament Dehumidifying Cabinet

Hands On with the SUNLU FilaDC i10 Filament Dehumidifying Cabinet

We’re now testing the huge ten spool SUNLU FilaDC i10 filament dryer.

SPELL3D Developing a Compact Pellet Extruder for Desktop FGF 3D Printing

SPELL3D Developing a Compact Pellet Extruder for Desktop FGF 3D Printing

A project is underway to develop an effective desktop FGF 3D printer.

HeyGears Looking at Automated Resin 3D Printing Production

HeyGears Looking at Automated Resin 3D Printing Production

HeyGears has filed a patent describing what looks like a highly automated resin 3D printing production system, including automatic part removal, resin drainage, recycling and job sorting.

Physics Informed ML Could Improve FFF Print Quality

Physics Informed ML Could Improve FFF Print Quality

A new research paper takes a look at whether physics-informed machine learning could make FFF process predictions useful without requiring enormous amounts of experimental data.

3D Printed Aircraft Accessories Unapproved by FAA

3D Printed Aircraft Accessories Unapproved by FAA

The US FAA notified aircraft operators of unapproved 3D printed parts.

Hands On with the SUNLU FilaDryer S4 Pro

Hands On with the SUNLU FilaDryer S4 Pro

We’ve been testing the FilaDryer S4 Pro from SUNLU.

AtomForm Patent Reveals Palette 300 Nozzle Carousel Details

AtomForm Patent Reveals Palette 300 Nozzle Carousel Details

Earlier this year we wrote about the unusual AtomForm Palette 300 and its 12-nozzle swapping system. Now a newly granted patent gives us a much better look at how part of…

Ford, Harley-Davidson, and the 3D Printing Design Shift

Ford, Harley-Davidson, and the 3D Printing Design Shift

Anthony Palumbo and Charles Goulding explore how Ford and Harley-Davidson are using faster, more flexible design systems as they reposition major vehicle programs, including Ford’s next-generation F-150 Lightning and Harley-Davidson’s planned…

Can Waste Plastic Filament Become Usable Filament?

Can Waste Plastic Filament Become Usable Filament?

A Zenodo indexed study examines the mechanical properties of 3D printed parts made with extruded waste plastic filament, highlighting a persistent challenge for recycled material programs: proving consistent performance beyond the…

Report: Bambu Lab Starts Development of a Consumer UV Printer

3D Systems Patent Describes Faster Sloped Resin Printing

3D Systems Patent Describes Faster Sloped Resin Printing

3D Systems has patented an unusual resin 3D printing method that could point toward a larger high speed photopolymer architecture.

Building a New Structural Polymer Platform:An Interview with Z-Polymers’ Mike Zimmerman

Building a New Structural Polymer Platform:An Interview with Z-Polymers’ Mike Zimmerman

Charles R. Goulding and Andressa Bonafe interview Dr. Mike Zimmerman, founder and CEO fo Z-Polymers and gain insight into the company's high-performance fibers and filaments.

Bayesian Optimization Targets FFF Quality Tradeoffs

Bayesian Optimization Targets FFF Quality Tradeoffs

A new approach to tuning FFF print parameters could help manufacturers find settings that work reliably, rather than settings that simply look best in one test.

Why UV Printers Are Suddenly Everywhere and How They Differ From 3D Printers

Why UV Printers Are Suddenly Everywhere and How They Differ From 3D Printers

Why are there all these UV printers suddenly on the market? What are they, anyway?

Continuous Composites’ Fibre Seek Lawsuit Has A Financial Backstory

Continuous Composites’ Fibre Seek Lawsuit Has A Financial Backstory

Continuous Composites’ new patent lawsuit against Fibre Seek looks a bit different once you examine the company’s recent financial troubles and the legal battle with the lawyers who won its previous…

Prusa Patent Describes Handheld 3D Print Repair Multitool

Prusa Patent Describes Handheld 3D Print Repair Multitool

Prusa has filed a patent a handheld multitool intended specifically for repairing and finishing 3D prints.

From Plato to Prototypes: Greece’s New Chapter in 3D Printing

From Plato to Prototypes: Greece’s New Chapter in 3D Printing

Charles R. Goulding and Preeti Sulibhavi explore how Greece is leveraging additive manufacturing to strengthen advanced manufacturing while drawing inspiration from a legacy of innovation that stretches back to antiquity.

Can The Resin 3D Printing Waste Problem Be Solved?

Can The Resin 3D Printing Waste Problem Be Solved?

A new research paper looks at something resin 3D printing has never been particularly good at: dealing with what happens to the leftover material after printing.

Why US States Are Pursuing 3D Printer Gun-Detection Laws

Why US States Are Pursuing 3D Printer Gun-Detection Laws

Why are multiple US states suddenly pursuing technically impossible 3D printer regulations?

Kalogon Uses 3D Printed Variable-Density Lattices for Customized Supportive Seating

Design of the Week: Supersonic Trebuchet

Design of the Week: Supersonic Trebuchet

This week’s selection is the Supersonic Trebuchet by YouTuber Tom Stanton.

Wood PLA Is More Sensitive to Nozzle Size Than You Might Think

Wood PLA Is More Sensitive to Nozzle Size Than You Might Think

A new study looks at something most 3D printer operators might not think about: how much the nozzle diameter can change the performance of wood-filled PLA.

Celebrating the Voice Behind Fabbaloo

Celebrating the Voice Behind Fabbaloo

The last time I interviewed Kerry Stevenson it was for Fabbaloo’s 10th Anniversary. This isn’t an interview but I am writing about him again.

Who’s The Biggest In 3D Printing, August 23, 2026

Who’s The Biggest In 3D Printing, August 23, 2026

Once again we take a look at the valuations of the major 3D printing companies over the past week.

Looking Ahead to IMTS 2026: Where Machine Tools, Automation, and Additive Manufacturing Converge

Looking Ahead to IMTS 2026: Where Machine Tools, Automation, and Additive Manufacturing Converge

Charles R. Goulding describes his hopes for the IMTS 2026 event in Chicago this September.

California’s AB 2047 3D Printer Bill Is Weakened but Expands to Industrial Machines

California’s AB 2047 3D Printer Bill Is Weakened but Expands to Industrial Machines

The saga of California’s 3D printer bill, AB2047, has played out in the most unusual fashion.

Hi3D Upgrades AI 3D Platform With Better Resolution and Cleaner Meshes

Thingiverse Adds SOLIDWORKS for Makers Discount

NanoVoxel Patent Turns Micro 3D Prints Into Metal Parts

NanoVoxel Patent Turns Micro 3D Prints Into Metal Parts

NanoVoxel has patented a clever method for producing highly detailed metal microcomponents using polymer micro 3D printing as a temporary mold.

3D Printing Could Help Pack More Energy Into Tiny Devices

3D Printing Could Help Pack More Energy Into Tiny Devices

A new research paper suggests additive manufacturing is moving steadily toward producing complete functional electronic devices.

AxiLoop Teases MC8 3D Printer With Eight-Color, Low-Waste Printing

AxiLoop Teases MC8 3D Printer With Eight-Color, Low-Waste Printing

A new multilateral 3D printer has been — sort of — announced, the MC8 from AxiLoop.

Meshy 7 Improves Image-to-3D Accuracy With New Geometry Alignment Technology

Meshy 7 Improves Image-to-3D Accuracy With New Geometry Alignment Technology

Meshy has released a new version of their AI-powered image-to-3D model service.

SeaRush Shows the Next Phase of Large-Scale Maritime 3D Printing

SeaRush Shows the Next Phase of Large-Scale Maritime 3D Printing

Charles Goulding and Ari Willick examine how the SeaRush project demonstrates the potential of large-scale 3D printing to accelerate maritime design through rapid prototyping, robotic manufacturing, and iterative testing.

Anycubic Patent Explores Full Color Resin 3D Printing

Anycubic Patent Explores Full Color Resin 3D Printing

Anycubic has patented an unusual way to produce multicolor resin prints without painting them afterwards.

3D Printing Could Help Pack More Energy Into Tiny Devices

3D Printing Could Help Pack More Energy Into Tiny Devices

Microscale energy storage is an unusual but potentially valuable target for additive manufacturing.

Bambu Studio 2.8 Adds Automated Assembly Guide Generation

Bambu Studio 2.8 Adds Automated Assembly Guide Generation

Bambu Lab has added a fascinating new feature to Bambu Studio: semi-automated Assembly Guide generation.

Ford Patents Production 3D Printed Suspension Parts

Ford Patents Production 3D Printed Suspension Parts

Ford is looking at something much more interesting than 3D printing another automotive part.

CEAD Patent Targets Nonstop Continuous Extrusion Toolpaths

CEAD Patent Targets Nonstop Continuous Extrusion Toolpaths

CEAD has patented an unusual slicing strategy designed for 3D printing materials that cannot easily stop flowing.