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aerospace

LEAP71 to Develop 3D Printable Starship-Class Rocket Engines Using Noyron Platform

LEAP71 announced plans to use their computational engineering platform to design massive 3D printable rocket engines.

From Nose Gear to Net Zero: Safran’s 3D Printing Revolution in Aviation

Charles R. Goulding and Andressa Bonafe spotlight Safran and how it is leveraging 3D printing and cutting-edge manufacturing to lead Europe’s aerospace and defense transformation, amid a surge in defense spending.

Understanding FAA and EASA Efforts to Certify 3D Printed Parts

What does it take to qualify an additive part as airworthy?

Researchers Demonstrate First 3D Printed Motorless Flying Robot Using Magnetic Fields

Researchers have developed an incredible 3D-printed flying robot that has no traditional motor.

FTAI Aviation’s High-Flying Strategy: 3D Printing, Chromalloy, and a $4 Billion Expansion

Charles R. Goulding and Preeti Sulibhavi explore how FTAI Aviation is reshaping the jet engine refurbishment industry through its Chromalloy partnership, cutting-edge 3D printing, and a potential $4 billion expansion to meet surging demand amid aerospace supply chain woes.

Why Aerospace Needs 3D Printed Thermoplastics Like PEEK, PEKK and ULTEM

Additive manufacturing of high-performance, high-temperature plastics is essential for aerospace applications.

GE Aerospace to Invest Nearly $1 Billion in US Manufacturing

Expanding 3D printing, ceramic matrix composite (CMC), and engine production capabilities.

From Jets to Jay Leno’s Garage: Williams International’s Engineering Legacy

Charles R. Goulding and Preeti Sulibhavi explore how Williams International’s Weber County expansion, turbine expertise, and 3D printing innovations are driving advancements in aerospace, motorsports, and beyond.

From Layoffs to Liftoff: The Role of 3D Printing in Huntsville’s Economic Comeback

Charles R. Goulding and Preeti Sulibhavi explore how Huntsville, Alabama, is leveraging 3D printing and emerging technologies to counter workforce reductions and drive economic resilience.

3 Challenges for 3D Printed Space-Based Components

Understanding the regulatory, testing, and materials challenges of additive manufacturing for space.

Relativity Shares Major Update on Terran R, as AM Remains Key Enabling Technology

Although it is no longer used for the rocket’s body both DED and PBF remain ubiquitous in all phases of engine development and manufacturing.

Can a 3D Printer Fly? Elegoo 3D Printer Takes Flight

Do 3D printers fly? Apparently, they do.

Embraer’s Ascent: A Rising Contender Amid Boeing and Airbus Woes

Charles R. Goulding and Andressa Bonafe explore how Embraer’s innovative manufacturing strategies, including additive manufacturing, position the Brazilian aerospace giant as a formidable competitor amid Boeing and Airbus’ struggles.

Researchers Reduce Flaws in 3D Printed Components Using Magnets

The work from UCL and the University of Greenwich reports an 80% reduction in pore formation in printed components while an appropriate magnetic field was applied.

Additive Manufacturing in the Final Frontier

Understanding the challenges and benefits of 3D printing in space.

Revolutionizing Manufacturing: Performance Composites’ Role in Aerospace, EVs, and Drones

Charles R. Goulding and Preeti Sulibhavi discover how Performance Composites harnesses 3D printing, robotics, and digitization to lead the way in high-performance composite manufacturing.

Collaboration and Innovation: 3D Printing’s Impact on European Defense

Charles R. Goulding and Preeti Sulibhavi explore how Airbus, Dassault, Rolls-Royce, and others are using additive manufacturing to drive military innovation and enhance European security.

From Predator Drones to Fusion Energy: The Cutting-Edge Technologies of General Atomics

Charles R. Goulding and Preeti Sulibhavi explore how General Atomics is revolutionizing aerospace, defense, and energy with groundbreaking 3D printing and advanced composites technologies.

NASA and Fortify Partner to 3D Print Cost-Effective Antenna for Space Applications

Fortify helped NASA 3D print an inexpensive antenna for space applications.

Breaking the Duopoly: How COMAC is Using 3D Printing to Challenge Boeing and Airbus

Charles R. Goulding and Preeti Sulibhavi discover how COMAC’s innovative use of large-scale 3D printing technology positions it to disrupt the Boeing-Airbus stronghold and redefine aerospace manufacturing.

From Retired Jets to Replacement Parts: The Sustainability Revolution in Aerospace

Charles R. Goulding and Preeti Sulibhavi explore how the convergence of aircraft recycling and 3D printing is driving sustainability and efficiency in the aerospace industry.

China Develops High-Performance Niobium-Silicon Alloy for Extreme Applications

Researchers in China have developed a new alloy that could affect metal additive manufacturing.

Loar Group’s Rise: Innovation in the Aerospace MRO Industry

Charles R. Goulding and Preeti Sulibhavi dive into how Loar Group’s bold strategies are “taking off” with help from 3D printing, and how Loar is challenging industry giants.

How Relativity Space’s Strategy Pivot May Affect Perception of 3D Printing

It seems that Relativity Space’s dreams of a 3D-printed rocket may be heading sideways.

Taking Flight: How 3D Printing and Hybrid Tech are Propelling the eVTOL Industry

Charles R. Goulding and Preeti Sulibhavi examine the transformative synergy between eVTOL advancements and 3D printing, showcasing how companies like Archer, Zuri, and Anduril are shaping the future of aviation.

2024: The Year 3D Printing Transformed Industries Amid Global Upheaval

Charles R. Goulding and Preeti Sulibhavi reveal how 3D printing technology surged forward, reshaping defense, healthcare, and other sectors despite global economic pressures.

Additive Manufacturing Demonstrates Additive Advantages with Complex Satellite Antenna Cluster

We had a look at some interesting metal 3D prints made by Additive Industries.

Which Metals are Most Prevalent in 3D Printing For Aerospace Applications?

Here’s a comparison of various metals the aerospace industry uses to additively manufacture parts.

Honeywell at a Crossroads: Splits, 3D Printing, and a US$5 Billion Shakeup

Charles R. Goulding and Preeti Sulibhavi describe Honeywell’s journey through aerospace breakthroughs and automation innovation sets the stage for Elliott’s $5 billion-driven restructuring proposal.

Teledyne and Excelitas: Powering the Future of Aerospace, Defense, and Industrial Tech

Charles R. Goulding and Preeti Sulibhavi divulge how Teledyne Technologies’ acquisition of Excelitas for $710 million brings advanced photonics and optics innovations into its portfolio, enhancing its capabilities in aerospace, defense, and industrial applications.

“We 3D Print Lots of Things!”: How Rocket Lab is Redefining Space Technology with Additive Manufacturing

Charles R. Goulding and Preeti Sulibhavi explore how Rocket Lab is transforming from a launch provider into a space technology powerhouse by integrating 3D printing across its operations, pioneering advances in space infrastructure and manufacturing.

The Power of Composites: Revolutionizing Manufacturing with 3D Printing

Charles R. Goulding and Preeti Sulibhavi examine how cutting-edge 3D printing with composites enables precise, durable solutions that meet the highest industry standards.

Ozone Partners with Sculpteo to 3D Print Custom Paraglider Parts for Enhanced Flight Performance

One of Sculpteo’s customers has developed a new application for 3D printed parts: customized paraglider parts.

VoxelMatters Releases 2024 Report on Explosive Growth of Aerospace Additive Manufacturing

VoxelMatters today released a comprehensive report on the state of additive manufacturing in the aerospace industry.

StandardAero Soars Toward IPO: Carlyle’s $10 Billion Aviation Powerhouse

Charles R. Goulding and Preeti Sulibhavi examine how Carlyle Group’s IPO plans for StandardAero are set to reshape the aviation MRO industry in 2024.

Rocket Lab to Study Bringing Rock Samples from Mars for NASA

Using vertically integrated technologies as part of the Mars Sample Return Program.

NASA Qualifies Elementum 3D’s Aluminum Alloy for Rocket Engine 3D Printing

NASA qualified a very interesting additive manufacturing material for rocket engines.

Innovative Skies: FTAI Aviation’s Strategic Growth and 3D Printing’s Role in Aerospace

Charles R. Goulding and Preeti Sulibhavi explore how FTAI Aviation’s unique approach and potential integration of 3D printing could revolutionize the aerospace industry.

Striking Out? How Boeing’s Suppliers Are Navigating the Industry Shake-Up

Charles R. Goulding and Preeti Sulibhavi consider how Boeing’s suppliers, facing industry disruptions and potential strikes, are turning to submarines, defense, HVAC, and 3D printing to diversify and reduce dependency on the aerospace giant.

Relativity Space Shifts Focus Away from 3D Printed Rockets with Terran-R Redesign

It seems that Relativity Space has abandoned their goal of 3D printing an entire rocket.

Reshaping the Future: GE’s Vernova Spinout and 3D Printing Impact

Charles R. Goulding and Preeti Sulibhavi spotlight GE’s final spinout, Vernova, and highlight the transformative impact of 3D printing technology on various industries involved.

Nikon Inaugurates 90,000-square-foot AM Technology Center

The Long Beach, California, facility is already operational and is strategically located to serve aviation, aerospace, and defense clients.

Meet Halo: The Self-Assembling, Hyper-Efficient Metal 3D Printer from Rosotics

A rather unusual metal 3D printer has been announced by Rosotics, the Halo.

Design of the Week: Propulsive Landing Rocket

This week’s selection is the Propulsive Landing Rocket by JRD Propulsion.

A New Way to Identify Potential 3D Print Applications?

A novel application of 3D printing could help identify additional ways to use the technology.

The Role of 3D Printing in the Skyrocketing Space Market

Charles R. Goulding and Preeti Sulibhavi discuss how 3D printing has the ability to transform the rapidly growing space market.

Nikon SLM Solutions and Howco Partner to Develop C103 Alloy for AM

Howco Metals Management will also acquire a new SLM 280 metal 3D printer.

HEICO and Wencor: A New Era in Spare Parts and 3D Printing for Aviation

Charles R. Goulding and Preeti Sulibhavi discusses HEICO’s record-breaking sales, strategic Wencor acquisition, and innovative advancements in PMA spare parts and 3D printing within the aviation industry.

Stifel and ASTRO America Fund 3D Printing for Defense

Charles R. Goulding and Preeti Sulibhavi discuss the newly established and groundbreaking “AM Forward Critical Technologies SBIC” fund.

Revolutionary GRX-810 Superalloy from NASA Now Licensed to Key Industry Partners

NASA has exclusively licensed a unique metal 3D print material to four partners.

CNSA’s Experimental 3D Printed Storage Tank Proves Successful in Lunar Mission

There was an interesting 3D print development from the China National Space Administration (CNSA).

Leap71 and Solideon Partner to Develop Large-Scale Metal 3D Printer for Space Manufacturing

Leap71 has struck another very interesting strategic agreement to help develop a large-scale metal 3D printer for industry.

GE Aerospace Targets Additive Manufacturing in $650M Investment

Manufacturing facilities in Alabama, Massachusetts, North Carolina and Ohio to receive building and equipment upgrades along with more than 1,000 new jobs.

Leap71 Lands Milestone Aerospace Deal to Elevate Computational Engineering

Leap71 has secured a major deal to provide their computational engineering services to the aerospace industry.

Stratasys Releases New GrabCAD Packages for Additive Manufacturing

GrabCAD Streamline Pro and a new version of GrabCAD Print Pro for PolyJet aim to increase hardware usage.

3D Printing for Quality Assurance: A Closer Look at Aerospace Component Inspection Protocols

Charles R. Goulding and Warren Buzzell Jr. examine how 3D printing can be leveraged to address some of the recent challenges in aerospace component production.

Additive Industries: Making Metal 3D Printing Efficient for Automotive and Aerospace

Additive Industries seems to be continuing with their never-ending quest for efficiency.

Design of the Week: 3D Printed Flying Car

This week’s selection is the 3D Printed Flying Car by Alan Zhang.

Additive Drives’ 3D Printed Motors Could Revolutionize EV Industry with Enhanced Efficiency

An interesting development has occurred in the automotive sector that could drive adoption of 3D printing.

Sidus Space Launches Multi-Material 3D Printing Division for Space Industry

Sidus Space announced a new division dedicated to 3D printing parts for space missions.

Cost-Efficient and Complex Metal Parts Achievable When There’s No Support Structures

The importance of support structures, or rather the lack of them, was revealed in a visit with Velo3D.

NASA Innovates with 3D Printed Rotating Detonation Rocket Engine

NASA announced they’ve 3D printed a very different type of rocket engine.

How ULA’s Sale Could Change Aerospace Manufacturing

Preeti Sulibhavi and Charles Goulding look at the 3D print possibilities that may open up should United Launch Alliance (ULA) be sold.

Houston Emerges as a Hub for 3D Printing Innovation Across Industries

Charles R. Goulding and Preeti Sulibhavi highlight industries that are flourishing in Houston, Texas.

Ukraine Employs 3D Printing in Defense Sector, Strengthening Military Production

Charles R. Goulding and Preeti Sulibhavi discuss how the ongoing conflict in Ukraine is driving the country’s transformation of industrial capabilities to boost the domestic defense sector.

How Metal AM is Bringing Space Closer Than Ever

Upcoming webinar illuminates how Velo3D’s technology is empowering aerospace players like Avio SPA.

NATO’s Innovation Fund: Paving the Future with 3D Printing in Defense Startups

Charles R. Goulding and Preeti Sulibhavi discuss NATO’s groundbreaking Innovation Fund which aims to propel defense startups.

The Rising Role of 3D Printing in Aerospace and Defense Manufacturing

Charles R. Goulding and Preeti Sulibhavi take a closer look at BAE Systems’ recent acquisition of Ball Aerospace and how 3D printing can play a role.

9T Labs Successfully Completes ESA StarTiger Project

The project brought together leading companies and academic institutions to demonstrate cutting-edge advancements in space technology and manufacturing.

From Aerospace to Dental: 3D Printing’s Role in Six Manufacturing Fields

3D print technology is slowly moving into manufacturing, but what, exactly is driving it?

TransDigm Can Take Aerospace 3D Printing to New Heights

Charles R. Goulding and Preeti Sulibhavi discuss aerospace industry giant TransDigm and how 3D printing can positively impact the business after a recent acquisition.

DLR’s ‘3D-LoCoS’ Project: Innovating Low Cost Space Components through 3D Printing

The German Institute of Materials Research at DLR has been working on ways to 3D print space propulsion systems.

When the Heavens Went on Sale: The Rocket Pioneers Revolutionizing Space

Charles R. Goulding looks at a new book detailing the history of new aerospace companies that heavily use 3D printing.

Harnessing 3D Printing and AI: The Future of Jet Engine Manufacturing

Charles R. Goulding and Preeti Sulibhavi examine the recent boom in jet engine demand and how 3D printing has assisted this growth.

JEOL’s EBM Metal 3D Printing Process Arrives in North America

We have a quick update from JEOL on their metal 3D printing progress.

From Concorde to Hypersonic: How AM Helps Change Our Future

Velo3D published a video that exemplifies the ways 3D printing is changing the world.

Engineers Use 3D Printing To Strengthen Key Material Used In Aerospace And Energy Generation Applications

The approach, led by MIT, involves the 3D printing of a metallic powder strengthened with ceramic nanowire.

From Smartphones to Space Travel: The Versatility of 3D Printed Copper

Charles Goulding and Mwansa Chabala look at the potential of copper in future additive manufacturing operations.

When One Size Doesn’t Fit All: The Rise of Custom 3D Printers

The market for customized 3D printers is set to boom in the aerospace and medical device industries—and that’s just the start.

Redefining Satellite Design with Markforged 3D Printing Solutions

Markforged 3D printing solutions were used to develop a radically new style of satellite.

Reviving Air India: Tata Group’s Bold Move with Boeing and Airbus Orders

Charles R. Goulding and Preeti Sulibhavi look at the 3D print implications of a major aerospace deal.

The Age of Lightweight Smallsats: How 3D Printing is Shaping the Future of Satellite Technology

Charles R. Goulding and Preeti Sulibhavi consider the use of 3D printing technology to expand smallsat applications.

After The Last Boeing 747 Aircraft Delivery, 3D Printing Will Keep Them in The Air

Charles R. Goulding and Preeti Sulibhavi foresee much 3D printing for Boeing 747s in the future.

BigRep 3D Printers Create Lightweight and Corrosion-Resistant Blade Restraints for Helicopters

BigRep described very intriguing new application for 3D printing: Helicopter Blade Restraints.

NASA Announces New Research Institute Focused on Advanced Manufacturing

NASA announced the creation of a new research institute dedicated to advanced manufacturing.

3D Printing Rockets: Relativity Space is About to Reach a Historic Milestone

If you’ve been paying attention, we almost hit a major milestone in 3D printing this past weekend.

New Frontier Aerospace’s Hypersonic Aircraft: Powered by Metal 3D Printing

Metal 3D printing is at the heart of New Frontier Aerospace’s plans.

Why Aerospace and Dental Have So Deeply Embraced 3D Printing

Two industries have developed extremely deep usage of 3D printing, but for entirely different reasons.

Collins Aerospace Leverages 3D Printing to Increase Efficiency of Monroe MRO Facility

Charles R. Goulding and Preeti Sulibhavi look at a recent expansion of 3D printing capacity by Collins Aerospace.

Metal 3D Startup Is Betting Its Factory-Sized 3D Printers Change Everything

With a roster of engineers from innovation hotbeds such as SpaceX, Tesla and Apple, Freeform Future Corp. is looking to print big and print often.

What is the Mystery Project from Markforged’s Founders?

There could be something very interesting brewing from the folks behind Markforged.

3D Printing Industry Set to Take Off with Relativity Space’s Milestone Launch

Relativity Space is nearing a key milestone, and so is 3D printing.

3D Printing Implications of the L3Harris Technologies Acquisition of Aerojet Rocketdyne

Charles R. Goulding and Preeti Sulibhavi believe recent corporate moves could boost 3D printing usage.

The Most Important Application for 3D Printing: Conformal Cooling

Conformal cooling is not only a better way to cool injection molds for plastics, but it might allow hypersonic air travel.

Aidro’s Digital Lab Supplies 3D Printed Parts to Leonardo Helicopters

Charles R. Goulding and Preeti Sulibhavi see much 3D printing from a new US military contract.

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