Researchers demonstrated a low cost, camera driven way to build a high resolution digital twin of every FFF print layer.
quality
Bosch Patents Suggest Continuous Pellet 3D Printing
Bosch has published three related German patent applications that point toward a rather interesting 3D printing concept: a pellet-based extrusion system designed to keep printing while its printheads are being refilled.
Creality Patents Better 3D Printer Feet
Creality appears to be looking at an overlooked 3D printer component: the foot.
Chemnitz Team Uses AI To Control FFF Flow
Chemnitz researchers just showed a low cost, vision and AI approach that models and controls Fused Filament Fabrication (FFF) extrusion to improve accuracy without endless slicer tweaks.
Bosch Patent Targets Hotter FFF Nozzle Control
Bosch has filed a German patent application for a 3D printer printhead with a heated ring around the nozzle.
New Prusa Patent Targets Cleaner FFF Nozzle Starts
A new Czech patent application from Prusa Development describes a new way to clean dirty nozzles.
Study Maps FFF Tolerances Across Scale, Infill, Materials
A new study delivers a tolerance catalog for FFF parts and shows why scaling STL files can hurt inclined feature accuracy.
WIM Enables Traceable, Adaptive WAAM
RWTH Aachen researchers turned WAAM traceability into active control that roughly triples build endurance.
Laser Beam Modulation Patent Targets Smarter Metal PBF
A new patent application from GE/Concept Laser proposes tighter real time control over laser energy in powder bed fusion systems.
How Digital Image Correlation is Improving 3D Printed Polymers
A new research paper examines how Digital Image Correlation is changing fracture testing of 3D printed polymers.
Prusa Patents Automated Resin Print Workflow
A Czech patent application by Prusa Research proposes a more coordinated resin printing workflow built around shared process data.
Crack-Free Ti-Modified 6063 Aluminum TPMS By LPBF
Researchers report crack-free LPBF builds of Ti-modified 6063 aluminum TPMS lattices.
Flashforge Patent Watches Resin Forces Between Layers
Flashforge has patented a resin printing control method that watches force data to decide when each layer is actually ready.
Elegoo Patents Dynamic Build Platform Leveling
Elegoo appears to be working on a way to keep a 3D printer’s build platform level while the job is already underway.
Polymaker’s Centralized Preset Library Simplifies Filament Tuning
Polymaker is making a big deal of their presets, and so they should.
New AI Platform From Euler Analyzes Sensor Data to Improve Metal Print Quality
A new startup company from Iceland offers an advanced AI tool for metal 3D printing.
Bambu Lab Launches X2D 3D Printer With Dual Nozzles and Heated Chamber
The rumours seem to be true: Bambu Lab just announced a new desktop FFF device, the X2D.
New Review Clarifies FFF Parameters And Performance
A new research survey examined which FFF settings, materials and controls truly matter for the best part performance.
Silence Mode Claims To Fix Weak Layer Bonds
A research team now claims your noisy workshop may be sabotaging print strength.
MoistureMax Unveils Climate Adaptive Filament System
MoistureMax has introduced a filament platform that intentionally manages moisture instead of merely fighting it.
Predictive Low Power DED Nails 316L Repeatability
Researchers have shown a data-driven, low-power Directed Energy Deposition (DED) approach for 316L stainless steel that delivers sub‑5% porosity, forged‑level microhardness, and a clear path to repeatability.
PiGRAND Brings Physics Informed Graph Diffusion To AM
A new research model called PiGRAND merges physics guidance with graph neural diffusion to predict and control AM processes.
Vision Transformers Boost Real Time FFF Quality Monitoring
Researchers propose a Vision Transformer approach that detects FFF surface defects in real time with on-demand explainability.
Spectral Extrapolation Boosts LPBF Surface Characterization
A research team proposes spectral extrapolation to recover determine surface roughness metrics on laser powder bed fusion parts from limited measurements, promising faster quality assurance for AM shops.
Helio Additive Expands Material Support with 3D-Fuel PCTG Integration
3D-Fuel and Helio Additive have partnered to enable the use of PCTG with Helio.
LLM Agents Step Into The 3D Printer Control Loop
A new CMU framework uses large language models to spot defects and change print parameters during print jobs.
Purge Calibration is a Key Method to Reduce Filament Waste in Multicolor 3D Printing
Have you heard of “purge calibration”?
AdditiveGDL Predicts LPBF Thermal Fields With Generative AI
Researchers introduced AdditiveGDL, a generative deep learning method that predicts local thermal distributions across metal Laser Powder Bed Fusion layers to accelerate process tuning and quality assurance.
Researchers Probe Blended Material Transitions In Large Format AM
New research examines how polymer blends transition during large format extrusion, a practical issue for anyone mixing materials on pellet-fed systems.
New Stratasys Patent Centralizes and Restricts 3D Printer Tuning Parameters
Stratasys has patented a simplified approach for tuning 3D printers, which could have major implications in the future.
Patent Outlines Heat-Aided Finishing For Thermoset AM Parts
A new US patent application proposes a heat-aided abrasion method to speed finishing of additively manufactured thermoset parts.
Metal Additive Manufacturing in CO2 Shows Promise for Mars Missions
New research suggests laser melting metal parts in a CO2 atmosphere could be “good enough” for Mars, and maybe cheaper on Earth too.
Study Benchmarks Shrinkage Monitoring For 3D Printed Concrete
A new research paper benchmarks ways to measure early age shrinkage in 3D printed cementitious mixes and points to practical low cost setups that labs and contractors could deploy quickly.
Sovol Releases New SV08 Max Enclosure
Sovol is pitching its SV08 Max Enclosure Kit as a simple way to control temperature swings that routinely ruin prints, especially with higher-performance filaments.
Closed Loop Reference Method Optimizes FFF Accuracy
Researchers propose a new closed loop reference optimization for extrusion 3D printing.
Researchers Propose Force-Based Monitoring For Extrusion AM
A new study outlines how force sensing can monitor extrusion-based 3D printing in real time, promising earlier defect detection and fewer scrapped builds.
Bambu Lab Awarded Patent for Intelligent Speed-Adjusting Method
An interesting patent has just been awarded to Bambu Lab related to print quality.
Orientation Drives Surface Roughness In FFF, mSLA, PJ, SLS
A new materials study shows how build orientation shifts surface roughness across four popular polymer AM processes.
Active Vibration Control Sharpens FFF Surface Quality
Researchers report that real-time vibration monitoring with active control meaningfully improves the primary profile surface finish on Fused Filament Fabrication (FFF) prints.
Miniature Punch Testing Evaluates 3D Printed Stainless Steel
A new study uses miniaturized small punch testing to probe the mechanical behavior of 3D printed stainless steel, a promising route to faster and less wasteful qualification in metal AM.
Meshy.ai Launches Meshy 6 Preview With Major Advances in 3D Model Quality
Meshy.ai has released a new model, Meshy 6.
PartCrafter Advances Image-to-3D Mesh Generation with Novel AI Approach
There’s yet another way to generate 3D meshes from 2D images: PartCrafter.
NASA Investigates Catastrophic 3D Printed Rocket Engine Failure During Hot Fire Test
Researchers at NASA’s Marshall Space Flight Center have analyzed what is likely the most spectacular 3D print failure ever seen.
Eplus3D Unveils Red Laser Technology Enabling Large-Scale Copper 3D Printing
There’s been a copper development from Eplus3D.
End-of-Year Reflections: Rising Competition, Quality Standards, and Accessibility
My goodness, it’s the end of the year once again, and time for some reflection on the state of 3D printing.
3devo’s Filament Maker TWO Offers Enhanced Control and Precision
We had a look at 3devo’s new Filament Maker TWO.
Researchers Develop Predictive Model for Supersonic Metal Particle Bonding
Researchers have found a way to predict the bonding of supersonic metal particles.
QUALUP SAS Introduces Predictive AI and Rotating Nozzle for High Temperature 3D Printing
QUALUP SAS introduced two interesting new features on their Qu4 HT high temperature 3D printer.
Freeform’s Service-First Model Aims to Disrupt Metal 3D Printing Industry
A new metal 3D printing company has emerged: Freeform.
Iglu Cover Enhances Performance for Bambu Lab 3D Printers with Thermal Efficiency and Safety
A new accessory for Bambu Lab enclosed 3D printers should increase print quality.
LOOP Promises Desktop Filament Production, but Questions Arise
There might be a new desktop filament production system on the market: the LOOP. Or not.
Bambu Lab Introduces Stricter Print Profile Guidelines for MakerWorld Contributors
Bambu Lab has introduced some rather interesting requirements for print profile contributions to MakerWorld.
Additive Industries Partners with Additive Assurance to Enhance Metal 3D Printing Quality
Additive Industries announced a new partnership that follows an emerging trend in metal 3D printing.
AON3D’s Hylo: High-Temperature 3D Printing Enhanced by Machine Learning
AON3D’s Hylo 3D printer has an interesting method to provide high quality 3D prints.
Ulendo Expands into LPBF Metal 3D Printing with Heat Compensation Technology
Ulendo is taking a step into a new set of optimizations: heat compensation.
Inside Axtra3D’s Innovative HPS System: High Quality Resin Prints at Speed
I spent some time at Rapid with Rajeev Kulkarni, Axtra3D’s new Chief Strategy Officer.
Phase3D Launches Real-Time Defect Detection for Metal 3D Printing
Phase3D introduced a new service that’s able to detect defects in metal 3D prints — while printing.
AMGPT: Experimental AI System for Metal 3D Printer Operators
AMGPT is an experimental large language model that can help metal 3D printer operators.
EOS and nLIGHT Collaboration to Enhance 3D Printing Precision and Quality
EOS announced a very interesting arrangement with nLIGHT.
ORNL Researchers 3D Print Defect-Free Tungsten Components
Using internally developed EB-PBF technology for applications that can withstand extreme temperatures.
Improved Ceramic 3D Printing Inspection Using Supercontinuum Lasers
New research explores a method of inspecting ceramic 3D prints in a non-destructive manner.
Introducing Force Controlled Printing: Real-Time Flow Adjustment for FFF 3D Printers
Researchers have developed a framework for continuously tuning flow control on FFF 3D printers.
New Firmware 6.0.0 Introduces Advanced Features for Prusa’s Latest 3D Printers
Prusa Research has released a major update to its 3D printer firmware, version 6.0.0.
OrcaSlicer 2.0.0 Released
OrcaSlicer 2.0.0 has been officially released.
Phase3D Launches ‘True Layer Thickness’ Feature for Real-Time Powder Measurement in 3D Printing
Phase3D announced a new feature in their Fringe monitoring system that can measure powder bed material in microns — in real time.
Microscale 3D Printing Strength Measured Accurately for the First Time
There’s been a breakthrough in the ability to properly measure the strength of microscopic 3D prints.
Enhance Resin 3D Print Quality: Discover the Mini Heater
In my quest to find the most unusual 3D printing accessories, I found an interesting heating unit.
Exploring the Challenges of Tall 3D Printing: From Hobbyist Modifications to Industrial Implications
Tall 3D printing can be quite useful, but height can cause many issues.
Advancing Military 3D Printing: 1000 Kelvin and Fieldmade Form Strategic Partnership
1000 Kelvin announced today they have established a very intriguing partnership with Fieldmade.
New Research Unlocks ‘Programming’ of Microstructures in Metal 3D Printing
There’s been a breakthrough in controlling the microstructures of metal 3D printed parts.
Bambu Lab’s Disruptive Emergence in the 3D Printing Market
There is an interesting trend occurring in the 3D printing market recently, all caused by Bambu Lab.
The Hylo and Basis: AON3D’s Game-Changing Printer and Software Combo
AON3D announced an intriguing new 3D printer that’s driven by a new AI-powered software system.
Harnessing AI for Industrial Insights: Nano Dimension’s New Patent
Nano Dimension announced they’ve filed a very interesting patent using AI technology.
Cosplay Enthusiasts Take Note: Unique Approach to FFF 3D Print Smoothing
I’m watching a fascinating video showing an unusual technique for smoothing FFF 3D prints.
Essentium Launches EPOD: A Polymer-to-Part 3D Print Service
Essentium’s in-house 3D print service is up and running.
Discover the Artillery Sidewinder X2: Bigger, Faster, and Smarter 3D Printing
Artillery announced their new Sidewinder X2 3D printer, featuring a larger build volume, and several advanced features.
SLM Solutions Partners with DTI to Enhance Metal 3D Printing Technology
The battle for metal 3D printing supremacy continues, with an interesting move from SLM Solutions this week.
Sigma Additive Solutions Open to Mergers, Business Combinations and Acquisitions
Sigma Additive Solutions has made more moves this week.
Ensure Successful 3D Printing with Project Fringe from Phase3D
Phase3D’s “Project Fringe” delivers real-time 3D monitoring to 3D printers.
MX3D: From Early Development to the Production Stage
What’s up with MX3D? We had a chat with them.
Essentium’s Laser Focus on Quality
I had a chat with Essentium’s CEO, Blake Teipel the other week and learned about their increased focus on quality.
How To Supercharge Your Prusa MINI 3D Printer
A new Kickstarter project hopes to make Prusa MINI 3D printers a great deal better.
Stratasys’ Latest Acquisition Increases Part Quality, But Raises a Question
Stratasys announced the acquisition of quality software startup Riven.
The New QUALUP SAS Qu3-HT Does Realtime Filament Compensation
QUALUP SAS introduced their new high temperature 3D printer, the Qu3-HT v2022.
New Volumetric 3D Printing Process Enables Opaque Resin
Volumetric 3D printing is the future, but it’s had a significant limitation: it must use transparent resin. Until now.
Could OVF Replace GCODE?
A newly invented protocol just might replace GCODE for certain types of 3D printing.
SmartScan: Improving Metal 3D Printing
Researchers are developing an interesting system to dramatically improve print quality for metal 3D prints.
Predicting Perfect FFF Extrusions
Researchers have developed a mathematical model to predict extrusion widths to improve 3D print quality.
A Look At The FDM Assessment Protocol
Somehow I hadn’t seen the FDM Assessment Protocol for quite a while, but maybe you haven’t either.
What Is Helio Additive All About?
We’ve learned a lot more about Helio Additive, a new startup company.
Materialise Announces MCP-PrintRite3D Technology
Materialise announced a partnership with Sigma Labs that could dramatically increase the reliability of production 3D printing.
Carbon’s New M3 3D Printers
Carbon announced a two new DLS 3D printers, the M3 and M3 Max.
Thought3D Releases Unusual In-Line Filament Dryer
Thought3D announced a very unusual in-line filament drying system they call “Drywise”.
Formlabs Partners With Greenlight Guru For High Quality Product Development
Formlabs announced a very unusual partnership that could lead to dramatically increased quality on all of their equipment.
3D Printed Broiled Chicken Research Points to Improved Print Quality
Researchers developed a system for cooking 3D printed chicken, but this might lead to improved print quality for other 3D printers.